烘培(食品)無塵車間潔凈度要求
10萬級無塵車間的潔凈標準
Cleanliness standards for 100000 level dust-free workshops
1、塵粒大允許數(每立方米)。
1. Maximum allowable number of dust particles (per cubic meter).
2、大或等于0.5微米的粒子數不得超過3500000個,大或等于5微米的粒子數不得超過20000個。
2. The number of Particle number larger than or equal to 0.5 μ m shall not exceed 3500000, and the number of Particle number larger than or equal to 5 μ m shall not exceed 20000.
3、微生物大允許數。
3. Maximum allowable number of microorganisms.
4、浮游菌數不得超過500個每立方米。
4. The number of planktonic bacteria shall not exceed 500 per cubic meter.
5、沉隆菌數不得超過10個每培養皿。
5. The number of sinking bacteria shall not exceed 10 per Petri dish.
6、壓差:相同潔凈度等級的潔凈室壓差保持一致,對于不同潔凈等級的相鄰潔凈室之間壓差要≥5Pa,潔凈室與非潔凈室之間要≥10Pa。
6. Pressure difference: The pressure difference between clean rooms of the same cleanliness level should be consistent. For adjacent clean rooms of different cleanliness levels, the pressure difference should be ≥ 5Pa, and between clean rooms and non clean rooms, it should be ≥ 10Pa.
7、溫濕度要求:十萬級潔凈室對溫度、濕度無特殊要求時,以穿著潔凈工作服不產生舒服感為宜,溫度一般控制在冬季20~22℃;夏季 24~26℃;波動±2℃。冬季潔凈室濕度控制在30-50%,夏季潔凈室濕度控制在50-70%。
7. Temperature and humidity requirements: When there are no special requirements for temperature and humidity in a 100000 level clean room, it is advisable to wear clean work clothes without feeling comfortable. The temperature is generally controlled at 20-22 ℃ in winter; 24~26 ℃ in summer; Fluctuation ± 2 ℃. The humidity in the clean room should be controlled between 30-50% in winter and 50-70% in summer.
8、配電:潔凈室(區)的主要生產用房一般照度值宜≥300Lx;輔助工作室、人員凈化和物料凈化用室、氣閘室、走廊等的照度值宜為200~300Lx。
8. Power distribution: The general illumination value of the main production rooms in the clean room (area) should be ≥ 300Lx; The illumination values for auxiliary studios, personnel purification and material purification rooms, air locks, corridors, etc. should be between 200 and 300Lx.
烘培(食品)無塵車間建筑平面布置
Building layout of baking (food) dust-free workshop
建筑平面設置應該屬建筑的范疇,但由于食品凈化車間要求人、物分流,并要保持各潔凈操作間的靜壓梯度,因此,該工程中建筑平面要求具備以下幾點:
The architectural layout should belong to the professional category of architecture, but due to the requirement of separating people and objects in the food purification workshop and maintaining the static pressure gradient of each clean operation room, the architectural layout in this project requires the following:

1、各凈化操作間集中設置獨立前室為氣閘,氣閘室與各操作間同時相通,確保低潔凈區的空氣不向高潔凈區滲透。
1. Each purification operation room is equipped with an independent front chamber as an air lock, which is connected to each operation room at the same time to ensure that the air in the low cleanliness area does not penetrate into the high cleanliness area.
2、實驗室的人流經過更衣室更衣換鞋→清洗間洗手→緩沖間→風淋室→各操作室。
2. The flow of people in the laboratory passes through the changing room, changing clothes and shoes, washing hands in the cleaning room, buffering room, air shower room, and various operating rooms.
3、食品空氣凈化車間物流由外走廊經過機械連鎖自消毒傳遞窗消毒后進入緩沖走廊后再經過傳遞窗進入各操作室。
3. The logistics of the food air purification workshop enter the buffer corridor through mechanical interlocking self disinfection transfer windows from the outer corridor, and then enter each operating room through the transfer windows.
烘培(食品)潔凈車間結構系統
Structural system of baking (food) clean workshop
根據《潔凈廠房設計規范》車間的墻體和吊頂必須采用不產塵、不積塵表面平滑的材料施工,并且不能在車間中存在死角。采用潔凈廠房施工專用彩板,基板頂板采用寶鋼0.4的鋼板,芯材密度14kg/m3,鋁材采用華聯專用鋁型材,為提高凈化間的使用壽命,并達到美觀大方的效果,所有鋁型材進行電泳處理。
According to the "Code for Design of Clean Workshop", the walls and ceilings of the workshop must be constructed using materials that do not produce dust or accumulate dust, with a smooth surface, and there must be no dead corners in the workshop. We use dedicated color boards for clean workshop construction, with Baosteel 0.4 steel plates for the top plate of the substrate, a core material density of 14kg/m3, and Hualian dedicated aluminum profiles for aluminum. In order to improve the service life of the purification room and achieve a beautiful and elegant effect, all aluminum profiles are subjected to electrophoretic treatment.
烘培(食品)凈化車間地面系統
Ground system of baking (food) purification workshop
地面采用溶劑型環氧樹脂,強度C20以上,表面密實,無起沙、空鼓、裂縫。顏色艷麗,防靜電性能恒久不變,可承受中等以下載荷,耐高溫。在滿足使用的基礎上,可以起到裝飾的作用,耐磨、耐洗刷、防塵、防滑、性能優良,顏色和光澤均勻一致。
The ground is made of solvent based epoxy resin with a strength of C20 or above, and the surface is dense without sand, hollowing, or cracks. The color is bright, and the anti-static performance remains unchanged for a long time. It can withstand medium to high loads and withstand high temperatures. On the basis of meeting the requirements for use, it can play a decorative role, with wear-resistant, washable, dustproof, anti slip, excellent performance, and uniform color and luster.
烘培(食品)無塵車間照明系統
Lighting system for baking (food) dust-free workshop
潔凈區應采用吸頂式凈化燈具,非潔凈區采用普通熒光燈。設計各房間內照明,紫外燈獨立控制,并均由電氣控制箱控制,再由總配電柜集中控制。室內照明均采用密閉照明燈組。插座盤均采用嵌入式。室內無明線敷設。
Clean areas should use ceiling mounted purification lamps, while non clean areas should use ordinary fluorescent lamps. Design lighting in each room, with UV lights controlled independently and controlled by an electrical control box, which is then centrally controlled by the main distribution cabinet. Indoor lighting is equipped with enclosed lighting units. Socket panels are all embedded. There is no open wire laying indoors.
1、食品工業對人員、物料的動線有明確的規定,不可交叉流動,物料流動需設置專用的物料傳遞口或傳遞門。人員流動需走專用的人員通道。
1. The food industry has clear regulations on the movement of personnel and materials, which cannot cross flow. Special material transfer ports or gates need to be set up for material flow. Personnel flow requires dedicated personnel channels.
2、按照生產工藝和衛生、質量要求,劃分潔凈級別,具體級別及要求。
2. According to production processes, hygiene, and quality requirements, classify cleanliness levels, specific levels, and requirements.